Automatic Welding Equipment for LPG Cylinder Handle Production

• Customization: Available
• Type: Handle Welding
• Control Mode: CNC
• Voltage: AC380V
• Nominal Input Voltage: AC380V + N
• Motor Power: 0.55kw
• Air Source Pressure: 0.5~0.7MPa
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 1700*800*1500mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year
• Package Size: 180.00cm * 80.00cm * 150.00cm
• Package Gross Weight: 600.000kg

Product Description

1. Equipment Overview
Discover the pinnacle of innovation with Jiangsu Far East Universal Equipment Co., Ltd's LPG Cylinder Handle Automatic Welding Equipment, a cutting-edge marvel engineered to revolutionize the welding industry. This sophisticated machinery is expertly designed for the seamless automatic welding of LPG cylinder shields and cylinder bodies. With its adoption of state-of-the-art welding technology and an intelligent control system, this equipment guarantees unparalleled stability and reliability in welding quality, adhering strictly to vital standards such as GB/T 5842-2023 'Liquefied Petroleum Gas Cylinders' and ISO 22991. Perfectly suited for large-scale industrial production, it stands as a beacon of efficiency and precision.
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2. Equipment Structure and Composition
This extraordinary equipment comprises the following essential core modules:
1. Frame and Transmission System
Crafted with a robust high-strength steel structure, the frame ensures unwavering stability and exceptional resistance to vibrations, offering flawless operations.
It boasts a high-precision rotating mechanism propelled by a servo motor, enabling the gas cylinder to rotate at a perfectly consistent speed, achieving impeccable welding uniformity.
2. Clamping Positioning System
Utilizing pneumatic/hydraulic fixtures, this system adapts effortlessly to varying gas cylinder specifications (15kg, 50kg, etc.), ensuring precise alignment between the protective cover and the cylinder body, with an impressively minimal error margin of ≤±0.15mm.
Fixtures are expertly configured to match gas cylinder specifications, allowing versatile adaptation and universal welding of various cylinder and protective cover specifications by simply altering the fixtures.
3. Welding System
Choose from advanced welding methods: MIG, MAG, or TIG, expertly tailored to weld carbon steel (Q235B) or stainless steel (304) shields, offering flexibility and precision.
The welding power supply features a digital inverter, delivering consistently stable output with precise control over current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min).
The sophisticated welding torch mechanism, equipped with an air-cooled torch, permits multi-angle adjustments to ensure comprehensive weld seam coverage.
4. Automated Control System
Integrating PLC and a touch screen, this system enables seamless storage of welding parameters, easy program invocation, efficient fault diagnosis, and the versatility of switching multiple formula sets.
The Human-Machine Interface (HMI) offers a visually intuitive operation panel, displaying real-time data on welding speed, temperature, and gas flow rate, enhancing operational transparency.
5. Safety and Environmental Protection Systems
Gas protection is assured with a high-precision flowmeter, maintaining a stable Ar/CO2 gas blend (typically 80%Ar+20%CO2), effectively preventing weld oxidation and safeguarding material integrity.
Safety is paramount with the incorporation of protective covers, emergency stop buttons, and leakage protection, effectively mitigating operational risks.
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3. Workflow
1. Feeding and Positioning: Gas cylinders and protective covers are placed on fixtures manually or via mechanical assistance, with the system performing automatic clamping and precise position correction.
2. Welding Execution: Under PLC control, the welding torch initiates while the cylinder rotates at a steady pace, expertly executing the circumferential seam welding between the shield and cylinder body, accommodating single or multiple welds.
3. Cooling Inspection: Post-welding, the system initiates automatic air cooling, followed by a meticulous preliminary appearance inspection, assessing weld height and continuity to ensure impeccable quality.
4. Material Cutting and Sorting: In our commitment to excellence, qualified products seamlessly transition to the subsequent stage, ensuring a smooth workflow. Meanwhile, any products not meeting standards are meticulously marked and undergo a dedicated rework process, ensuring only the finest quality.
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4. Technical Parameters
Project Parameters
This equipment is versatile, catering to standard LPG cylinders with a wide specification range from 3KG to a robust 50KG. It adeptly adjusts to various sizes to suit your manufacturing needs.
The adjustable welding speed ranges from 200 to 600mm/min, offering flexibility to enhance efficiency and meet different welding requirements.
Capable of handling welding thicknesses between 2-6mm for both the shield and the bottle body, this equipment ensures a strong and secure weld, meeting diverse industrial standards.
Power Input: Equipped with a 380V/50Hz, three-phase five-wire system, the machine ensures reliable and consistent performance under varied operational conditions.
Equipment Power: With an operational power of 0.55KW, adjustable according to welding processes, it offers efficient energy use without compromising performance.
Production Efficiency: Depending on weld requirements, this machine achieves an impressive production efficiency of 50-100 pieces per hour, optimizing output while maintaining quality.
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5. Quality Assurance
• Weld Seam Inspection: Employing advanced techniques such as X-ray flaw detection (RT) or ultrasonic testing (UT), we ensure each weld is free from defects like pores, slag inclusions, or incomplete fusion, guaranteeing superior quality.
• Strength Test: By conducting tensile tests through sampling, we ensure that the tensile strength of the weld seam is ≥ 90% of the base material, reflecting robust and reliable seams.
• Air Tightness Test: Using helium mass spectrometry leak detection or hydrostatic testing, we achieve an impeccable leakage rate of ≤0.1Pa·m³/s, ensuring airtight integrity.
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6. Application Scenarios
• LPG Cylinder Manufacturing Plant: Perfect for welding new cylinder guards, ensuring durability and safety in LPG cylinder production.
• Cylinder Inspection Station: Ideal for shield replacement or repair welding, contributing to extended service life and safety of cylinders.
• Special Container Production: Versatile for other metal containers requiring circular welding, broadening application possibilities.
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7. Optional Configuration
• Robot Welding Unit: Enhance productivity with an upgrade to a six-axis robot collaboration for synchronized welding across multiple stations, maximizing operational efficiency.
• Laser Weld Seam Tracking System: Achieves real-time correction of the welding path, significantly improving accuracy for complex structures and ensuring precision.
• Remote Monitoring: Connect to the MES system to access cloud-based management of production data, offering unparalleled control and efficiency in operations.
Customized Service
We offer personalized solutions tailored to customer needs. Specific parameters and functionalities can be adjusted according to actual equipment configurations, meeting diverse process requirements seamlessly for different customers.




 

Product Parameters

Main technical parameter
1.	Electric current	AC380V + N
2.	Motor power	0.55KW
3.	Cylinder pressure	0.5~0.7Mpa

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.