Liquefied Petroleum Gas Cylinder Weld Inspection Equipment

• Customization: Available
• Production Scope: Product Line
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Air Source Pressure: 0.6MPa
• Air Source Pressure of Pressure Test: 2.2MPa
• Pressure Maintaining Time: 60s
• Weight: 2.5t
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 2500*1700*1000mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 9026809000
• Production Capacity: 1000PCS/Year

Product Description

1. Equipment Overview
• Function: Delve into the cutting-edge world of LPG Cylinder Air Tightness Testing Equipment. This advanced system automates the airtightness testing process for liquefied petroleum gas cylinders (LPG cylinders), meticulously inspecting for leaks through a series of sophisticated operations: inflation, pressure retention, and precise detection.
• Flip design: Ingeniously engineered, the cylinder is securely held by mechanical fixtures and elegantly flipped 180°. This ensures that every weld and interface of the cylinder body is enveloped in the testing liquid - be it water, soapy water, or another medium - thereby amplifying the precision of leakage point identification.
• Through-type structure: Seamlessly integrated with the conveyor line, this revolutionary system autonomously feeds, tests, and discharges cylinders, making it a paragon of efficiency for assembly line operations.

2. Core Components
• Conveying System: This integral component masterfully connects with your production line's conveyor, whether it's a roller or chain plate conveyor, ensuring gas cylinders are transported with precision to the workstations.
• Inversion Mechanism: Featuring a fixture driven by a servo motor or cylinder, this mechanism expertly clamps the gas cylinder, flipping it to submerge it entirely in the meticulous testing liquid, guaranteeing thorough evaluation.
• Airtightness Testing System:
o Inflation Unit: This unit fills the gas cylinder with compressed air or nitrogen, pressurizing it meticulously to design specifications, often 1.5 times the working pressure, ensuring robust testing conditions.
o Pressure Holding Module: Upon pressure stabilization, this module determines leakage with unrivaled accuracy, utilizing a sophisticated pressure sensor or bubble observation method.
o Leakage Judgment: Employs either the pressure decay method or a visual inspection (bubble method) to ascertain the integrity of the cylinder.
• PLC Control: This fully automated process allows customization of parameters such as pressure and time, with a keen ability to record vital testing data.

3. Connection Method with the Conveyor Line
• Butt Joint Design:
o Inlet/Outlet Roller Conveyor: Expertly aligned at the same height and pitch as your workshop's conveying line, promising seamless integration.
o Stopping Mechanism: Features a cylinder-driven stop bar or lifting platform to guarantee precision positioning at the inspection station, ensuring the utmost accuracy.
o Transition Guide Rails: Strategically designed to prevent any shifting of cylinders during rotation, safeguarding the testing process.
• Synchronous Control: Leveraging PLC signal interaction with the conveying line, this system ensures rhythmical harmony, managing start/stop operations and providing fault feedback to synchronize operations seamlessly.

4. Work Process
1. Loading: The conveyor line expertly guides gas cylinders into the testing machine, where positioning fixtures clamp them with precision.
2. Pressurization: The system automatically connects the gas valve for pressurization, maintaining pressure for a meticulously set duration.
3. Inversion Inspection: Gas cylinders undergo inversion, submerged in a water tank or sprayed with detection liquid, allowing for precise bubble observation or analysis via pressure sensors.
4. Drainage and Reset: Efficiently drains the internal gas/liquid before returning the cylinders to their original position, ensuring a seamless reset.
5. Unloading: Qualified products are smoothly conveyed to the next phase, while unqualified ones are expertly sorted and removed, maintaining high quality standards.

5. Technical Advantages
• High Efficiency: Designed with a through-type structure, this equipment boasts swift cycle times, making it ideal for high-volume production environments.
• High Precision: The innovative flipping mechanism eliminates inspection blind spots, while pressure sensor accuracy is impressively precise, reaching ±0.1% FS.
• Compatibility: Versatile in nature, this system adapts effortlessly to various gas cylinder specifications by adjusting fixtures or parameters.

6. Application Scenarios
• Ideal for liquefied petroleum gas cylinder manufacturing plants.
• Perfect for regular inspection stations dedicated to cylinder assessments.
• Tailored for industrial gas container production lines, ensuring robust quality control.

7. Customized Services:
0784dc83

Product Parameters

 

Main technical parameter
1.	Air source pressure	0.6Mpa
2.	Air source pressure of pressure test	2.2Mpa
3.	Pressure maintaining time	60s
4.	Weight	2.5T

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.