Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing

Product Details
Customization: Available
Production Scope: Product Line
Condition: New
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  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
  • Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
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  • Overview
  • Product Parameters
  • Company Profile
  • Our Factory
  • Our Team
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Automation
Automatic
After-sales Service
Engineers Available to Service Machinery Overseas
Air Source Pressure
0.6MPa
Air Source Pressure of Pressure Test
2.2MPa
Pressure Maintaining Time
60s
Weight
2.5t
Transport Package
Wooden Crate/Wrapping Film/Container
Specification
2500*1700*1000mm
Trademark
FAR EAST
Origin
China
HS Code
9026809000
Production Capacity
1000PCS/Year

Product Description

1. Equipment Overview
• Function: Our cutting-edge apparatus provides seamless automated airtightness testing on liquefied petroleum gas (LPG) cylinders, expertly identifying potential leaks through a meticulous sequence of inflation, pressure stabilization, and precise detection.
• Flip Design: With an innovative 180° flipping mechanism, our device ensures comprehensive coverage of all cylinder welds and interfaces with testing liquids such as water or soapy water, significantly boosting the precision of identifying any leakage points.
• Through-type Structure: Designed for automation, cylinders glide effortlessly through feeding, testing, and discharge stages, perfectly aligning with your conveyor line to support streamlined assembly line operations.

2. Core Components
• Conveying System: Seamlessly connects with existing production line conveyors, whether roller or chain plate, to automate the flawless transport of gas cylinders to and from the dedicated workstations.
• Inversion Mechanism: Powered by advanced servo motors or cylinders, this fixture securely holds and elegantly flips each gas cylinder, fully submerging it into the testing liquid for enhanced leak detection.
• Airtightness Testing System:
o Inflation Unit: Employs compressed air or nitrogen, pressurizing the cylinder-often to 1.5 times its working pressure-to ensure rigorous testing standards.
o Pressure Holding Module: Utilizes state-of-the-art pressure sensors or bubble observation techniques to confirm leak integrity after achieving a stable pressure.
o Leakage Judgment: Employs sophisticated pressure decay methods or visual bubble inspections to ascertain airtight reliability.
• PLC Control: Offers a fully automated process customizable with parameters like pressure and duration, complete with comprehensive testing data recording for unparalleled control.

3. Connection Method with the Conveyor Line
• Butt Joint Design:
o Inlet/Outlet Roller Conveyor: Perfectly aligned in height and pitch with your workshop's conveying system for seamless integration.
o Stopping Mechanism: Incorporates precision cylinder-driven stop bars or lifting platforms to ensure precise cylinder positioning at every inspection station.
o Transition Guide Rails: Ensures flawless cylinder alignment and prevents any shift during the rotational process, maintaining inspection accuracy.
• Synchronous Control: Through strategic PLC signal interaction, achieve flawless rhythm synchronization with the conveying line, including start/stop functions and fault feedback for uninterrupted operation.

4. Work Process
1. Loading: Efficiently transports and securely clamps gas cylinders via the conveyor line, preparing them for testing.
2. Pressurization: Automatically connects the gas valve for precise pressurization, maintaining it over a designated timeframe to ensure thorough leakage testing.
3. Inversion Inspection: Expertly inverts cylinders, immersing them in a water tank or employing a detection spray for bubble observation, or utilizing pressure sensors for advanced analysis.
4. Drainage and Reset: Efficiently drains internal gas/liquid and smoothly repositions cylinders to their original state post-inspection.
5. Unloading: Seamlessly sorts and conveys qualified products to the next phase, while meticulously segregating and removing any that do not meet standards.

5. Technical Advantages
• High Efficiency: Designed with a rapid through-type structure, ideal for high-volume production environments demanding swift cycle times.
• High Precision: The 180° flipping mechanism leaves no inspection blind spots, and pressure sensor accuracy is unmatched, offering precision within ±0.1% FS.
• Compatibility: Versatile enough to adapt to various gas cylinder specifications through flexible fixtures and parameter adjustments.

6. Application Scenarios
• Perfect for LPG cylinder manufacturing facilities seeking enhanced testing capabilities.
• Essential for regular inspection stations committed to maintaining cylinder safety and reliability.
• Ideal for integration into industrial gas container production lines aiming for superior quality assurance.

7. Customized Services:
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Efficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing


Efficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
Product Parameters

 

Main technical parameter
1. Air source pressure 0.6Mpa
2. Air source pressure of pressure test 2.2Mpa
3. Pressure maintaining time 60s
4. Weight 2.5T
Company Profile

 


Efficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
Our Factory

 

Efficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
Our Team

 

Efficient Air Tightness Testing Machine for Reliable LPG Cylinder TestingEfficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
Certifications

 

Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
Packaging & Shipping

 

Efficient Air Tightness Testing Machine for Reliable LPG Cylinder Testing
FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.


Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.


Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.


Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.

2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.


Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.


Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.


Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.



 

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