LPG Cylinder Air Tightness Testing Machine for Various Sizes

• Customization: Available
• Production Scope: Product Line
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Air Source Pressure: 0.6MPa
• Air Source Pressure of Pressure Test: 2.2MPa
• Pressure Maintaining Time: 60s
• Weight: 2.5t
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 2500*1700*1000mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 9026809000
• Production Capacity: 1000PCS/Year

Product Description

1. Equipment Overview
• Function: Experience the cutting-edge innovation in LPG cylinder safety with our automated airtightness testing equipment. This advanced system meticulously conducts tests through a comprehensive process that includes inflation, pressure holding, and precise detection to ensure no leaks in your LPG cylinders.
• Flip design: The innovative 180° flip mechanism securely holds each cylinder during testing, ensuring that testing liquid like water or soapy water thoroughly covers all welds and interfaces. This meticulous approach guarantees heightened accuracy in pinpointing potential leakage points.
• Through-type structure: With its seamless integration into conveyor lines, our equipment automatically feeds, tests, and discharges cylinders, making it a perfect fit for streamlined assembly line operations.

2. Core Components
• Conveying System: Effortlessly connects with existing production line conveyors, whether roller or chain plate types, to transport gas cylinders automatically to the designated workstations.
• Inversion Mechanism: A state-of-the-art fixture powered by a servo motor or cylinder that clamps and flips gas cylinders, immersing them in the testing liquid for thorough inspection.
• Airtightness Testing System:
o Inflation Unit: Expertly fills each gas cylinder with compressed air or nitrogen, precisely pressurized to the design pressure, typically 1.5 times the working pressure, to ensure reliable results.
o Pressure Holding Module: Stabilizes pressure and employs a pressure sensor or bubble observation method to detect any leakage with precision.
o Leakage Judgment: Utilizes advanced pressure decay methodology or visual inspection through the bubble method for accurate leakage detection.
• PLC Control: Enjoy a fully automated testing process with customizable parameters for pressure and time, along with comprehensive data recording for analysis.

3. Connection Method with the Conveyor Line
• Butt Joint Design:
o Inlet/Outlet Roller Conveyor: Meticulously aligned in height and pitch with the workshop's conveying line for seamless operation.
o Stopping Mechanism: Features a sophisticated cylinder-driven stop bar or lifting platform to precisely position cylinders at the inspection station.
o Transition Guide Rails: Expertly designed to prevent any unwanted cylinder shift during rotation, ensuring a smooth process.
• Synchronous Control: Achieve perfect rhythm matching with PLC signal interaction, seamlessly integrating start/stop functions and fault feedback within the conveying line.

4. Work Process
1. Loading: Cylinders are elegantly fed into the testing machine via the conveyor line, securely clamped by the positioning fixture for stability.
2. Pressurization: Experience effortless automated pressurization as the gas valve connects, maintaining pressure for optimal testing duration.
3. Inversion Inspection: In a sophisticated process, gas cylinders are inverted and immersed, or sprayed with detection liquid, for impeccable bubble observation or sensor analysis.
4. Drainage and Reset: Efficiently drains internal gas/liquid, seamlessly returning cylinders to their original position for the next phase.
5. Unloading: Effortlessly transitions qualified products to the next process, while unqualified items are expertly sorted and removed.

5. Technical Advantages
• High Efficiency: The innovative through-type design ensures rapid cycle times, making it ideal for large-scale production environments.
• High Precision: With no inspection blind spots due to the flipping mechanism and a pressure sensor accuracy of an impressive ±0.1% FS, your testing is precise and reliable.
• Compatibility: Tailored to accommodate various gas cylinder specifications, thanks to adaptable fixtures and adjustable parameters.

6. Application Scenarios
• Perfect for LPG cylinder manufacturing plants where quality assurance is paramount.
• Essential for regular inspection stations ensuring cylinder safety.
• Ideal for integration in industrial gas container production lines.

7. Customized Services:
cb68e023

Product Parameters

 

Main technical parameter
1.	Air source pressure	0.6Mpa
2.	Air source pressure of pressure test	2.2Mpa
3.	Pressure maintaining time	60s
4.	Weight	2.5T

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.