LPG Cylinder Handle Automatic Welding Equipment with MIG Welder

• Customization: Available
• Type: Handle Welding
• Control Mode: CNC
• Voltage: AC380V
• Nominal Input Voltage: AC380V + N
• Motor Power: 0.55kw
• Air Source Pressure: 0.5~0.7MPa
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 1700*800*1500mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year
• Package Size: 180.00cm * 80.00cm * 150.00cm
• Package Gross Weight: 600.000kg

Product Description

1. Equipment Overview
The Precision LPG Cylinder Handle Automatic Welding Equipment is a cutting-edge, highly efficient solution designed for seamless welding of LPG cylinder shields and bodies. This state-of-the-art machinery employs advanced welding technologies and an intelligent control system to guarantee stability and reliability in welding quality. It strictly adheres to industry standards, including GB/T 5842-2023 'Liquefied Petroleum Gas Cylinders' and ISO 22991, making it ideal for large-scale industrial manufacturing.
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2. Equipment Structure and Composition
This sophisticated device is comprised of the following core modules:
1. Frame and Transmission System
Constructed with a high-strength steel frame, the equipment ensures stable operation and excellent anti-vibration capabilities.
Featuring a high-precision rotating mechanism powered by a servo motor, it allows for uniform rotation of the gas cylinder, ensuring consistent welding quality.
2. Clamping Positioning System
Utilizes pneumatic/hydraulic fixtures to accommodate various gas cylinder sizes (15kg, 50kg, etc.), achieving precise alignment of the protective cover to the cylinder body with an accuracy of ≤±0.15mm.
Fixtures can be tailored to the gas cylinder specifications, allowing for universal welding of various cylinder and cover sizes by simply exchanging fixtures.
3. Welding System
Offers multiple welding methods: MIG (Metal Inert Gas), MAG (Active Gas), or TIG (Tungsten Inert Gas), suitable for welding carbon steel (Q235B) or stainless steel (304) shields.
Equipped with a digital inverter welding machine for stable output, it precisely controls the current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min).
o Welding Torch Mechanism: Features an air-cooled welding torch with adjustable angles to ensure comprehensive weld seam coverage.
4. Automated Control System
o PLC+ Touch Screen: Facilitates storage of welding parameters, program recall, fault diagnosis, and supports multi-formula switching.
Human-Machine Interface (HMI): A visual operation panel displaying real-time data such as welding speed, temperature, and gas flow rate enhances user interaction.
5. Safety and Environmental Protection Systems
o Gas Protection: Equipped with a high-precision flowmeter to maintain a consistent Ar/CO2 gas mixture ratio (typically 80%Ar+20%CO2), preventing oxidation of the weld.
Safety Measures: Includes protective covers, emergency stop buttons, and leakage protection to mitigate operational risks.
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3. Workflow
1. Feeding and Positioning: The gas cylinder and protective cover are manually or mechanically positioned on the fixture, with the system automatically clamping and aligning them accurately.
2. Welding Execution: The PLC initiates the welding torch as the cylinder rotates uniformly, completing seamless circumferential seam welding between the shield and cylinder body.
3. Cooling Inspection: Post-welding, automatic air cooling is executed, followed by a preliminary inspection of weld appearance, assessing height and continuity.
4. Material Cutting and Sorting: Compliant products proceed to the next stage, while non-compliant items are marked for rework, ensuring quality outputs.
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4. Technical parameters
Project parameters
This state-of-the-art welding equipment is specifically designed for standard LPG cylinders, accommodating a versatile range of specifications from 3KG to 50KG and beyond, offering flexibility for diverse needs.
Experience seamless operation with an adjustable welding speed, ranging from 200-600mm/min, tailored to meet various production demands.
Expertly handle material with a welding thickness capacity of 2-6mm, catering to both the shield and the bottle body for optimal structural integrity.
Operating on a robust power input of 380V/50Hz through a reliable three-phase five-wire system, ensuring consistent performance.
Adaptable equipment power of 0.55KW, modifiable based on the specific welding process, promising efficiency without compromising on quality.
Achieve impressive production efficiency, delivering 50-100 pieces per hour, contingent on weld requirements, for seamless large-scale operations.
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5. Quality Assurance
• Ensure impeccable quality with comprehensive weld seam inspection using X-ray flaw detection (RT) or ultrasonic testing (UT), effectively eliminating defects such as pores, slag inclusions, or incomplete fusion.
• Conduct rigorous tensile tests by sampling to assure strength; the weld seam's tensile strength is mandated to be ≥ 90% of the base material, ensuring durability and reliability.
• Guarantee air tightness with precise helium mass spectrometry leak detection or hydrostatic testing, maintaining a leakage rate of ≤0.1Pa·m³/s for safe and secure outcomes.
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6. Application Scenarios
• Perfectly suited for LPG cylinder manufacturing plants, this equipment is ideal for welding new cylinder guards, enhancing production capabilities.
• At cylinder inspection stations, utilize this tool for efficient shield replacement or repair welding, ensuring longevity and safety.
• Versatile for special container production, it adeptly handles other metal containers that require precise circular welding, expanding application potential.
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7. Optional configuration
• Enhance productivity with a robot welding unit, featuring an upgraded six-axis robot collaboration for synchronized welding at multiple stations.
• Equip with a laser weld seam tracking system for real-time correction of welding paths, significantly enhancing accuracy for complex structures.
• Leverage remote monitoring by connecting to the MES system, facilitating cloud-based management of production data for streamlined operations.
Customized service
Tailor solutions to meet your unique specifications. Adjust specific parameters and functions based on actual equipment configuration, fulfilling diverse process requirements for different customers with precision.




 

Product Parameters

Main technical parameter
1.	Electric current	AC380V + N
2.	Motor power	0.55KW
3.	Cylinder pressure	0.5~0.7Mpa

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.