Manufacture for LPG Cylinder Production Line

• Customization: Available
• Production Scope: Product Line
• Condition: New
• Model NO.: SY-2
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• The Total Power of Motor: 3.7kw
• Pneumatic Pressure: 0.6MPa
• The Hydrostatic Test Pressure: 3.2MPa(Adjustable)
• Irrigation Time: About 40s
• Pressure Maintaining Time: 60s(Adjustable)
• Transport Package: Wooden Crate/Wrapping Film/Container
• Trademark: FAR EAST
• Origin: China
• HS Code: 9026809000
• Production Capacity: 1000PCS/Year

Product Description

Equipment Overview
This state-of-the-art equipment is an indispensable tool for ensuring the structural integrity and safety of gas cylinders through rigorous strength testing. Featuring an intricate assembly of components such as a robust frame, efficient bottle feeding device, water filling system, reliable pressurization and pressure holding mechanism, effective drainage device, water tank, booster cylinder, centralized control cabinet, and sophisticated electrical control, this machine offers unparalleled functionality. Customize your workflow with selectable workstations, boasting a high degree of automation for seamless operation that prioritizes safety and reliability. An essential cornerstone in gas cylinder production, it ingeniously conserves space and minimizes drainage time, integrating water addition, pressurization, pressure relief, and drainage in one cohesive unit. Each workstation operates independently, ensuring precise control over water injection, pressurization, and pressure holding tests, all while guaranteeing that the sealing performance and strength of gas cylinders meet stringent national standards (including GB/T 9251, ISO 10460). Perfectly suited for batch inspection on production lines, this equipment is a testament to innovation and efficiency.

Main Functions and Working Principles
1. Add Water and Pressurize
The high-performance high-pressure water pump efficiently injects clean water into the gas cylinder, offering an adjustable pressure range from 0 to 6.0MPa, ensuring optimal operation.
Equipped with a precision-engineered exhaust valve, the system guarantees a bubble-free cylinder environment prior to testing, eliminating potential interference.
2. Pressure Holding Test
Experience automated excellence with pressure-holding timing, typically set between 30 to 60 seconds. A cutting-edge pressure sensor vigilantly monitors the leakage rate, with an instant automatic alarm triggered if deviations occur, ensuring absolute safety.
3.Manual Loading and Unloading: Featuring an advanced electric pressure testing pump and water pump, this equipment allows for automatic water filling, seamless pressure increase, reliable pressure maintenance, and manual water pouring. Each cylinder is paired with an individual pressure gage, and the pressure heads can be managed independently. Constructed with durable stainless steel, both the water tank and underwater components ensure longevity and resilience.

Technical Characteristics
• High Efficiency and Stability: Equipped with a sophisticated PLC control system and user-friendly touch screen operation interface, this machine supports parameter presetting and data storage, offering unmatched operational efficiency.
• Safety Protection: With multiple safety interlocks including pressure overload protection, an emergency stop button, and a protective cover, this equipment prioritizes user safety without compromise.
• Strong Compatibility: Adaptable to various bottle types through simple fixture replacements, this machine delivers test results that comply with prominent international standards such as DOT and CE, ensuring global compatibility.

Safety Precautions
Prior to operation, diligently inspect the pipeline for sealing integrity. Disassembling the gas cylinder under pressure is strictly prohibited to ensure safety.
The testing pressure must be meticulously regulated, never exceeding 1.5 times the cylinder's design pressure, to maintain structural integrity.
3. Regular maintenance of the water pump, valves, and pressure gauges is essential to uphold their precision and performance, guaranteeing reliable operation.

Application Scenarios
• LPG Cylinder Manufacturing Factory: An essential tool for new cylinder factory inspection, ensuring each unit meets rigorous safety standards.
• LPG Cylinder Inspection Station: Perfect for the refurbishment and thorough inspection of older cylinders, ensuring their continued safety and reliability.
Customized Service
Tailored solutions are available to align with specific customer needs. Adjustments to parameters and functions are made according to the actual equipment configuration, ensuring the process requirements of diverse customers are met with precision.




 

Product Parameters

Main technical parameter
1.	Total motor power	3.7KW
2.	Pneumatic pressure	0.6MPa
3.	The hydrostatic test pressure	3.2MPa(adjustable)
4.	Irrigation time	about 40s
5.	Pressure maintaining time	60s(adjustable)

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.