Reliable LPG Cylinder Handle Welding Equipment for Efficient Production

Product Details
Customization: Available
Type: Handle Welding
Control Mode: CNC
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  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
  • Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
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  • Overview
  • Product Parameters
  • Company Profile
  • Our Factory
  • Our Team
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Voltage
AC380V
Nominal Input Voltage
AC380V + N
Motor Power
0.55kw
Air Source Pressure
0.5~0.7MPa
Transport Package
Wooden Crate/Wrapping Film/Container
Specification
1700*800*1500mm
Trademark
FAR EAST
Origin
China
HS Code
8515809090
Production Capacity
3000PCS/Year

Product Description

1. Equipment Overview
Introducing the cutting-edge liquefied petroleum gas (LPG) cylinder shield welding equipment, a pinnacle of precision engineering designed specifically for the automatic welding of LPG cylinder shields to their bodies. By integrating advanced welding technology with an intelligent control system, this state-of-the-art machine guarantees unparalleled welding stability and reliability. It adheres strictly to the stringent standards such as GB/T 5842-2023 "Liquefied Petroleum Gas Cylinders" and ISO 22991, making it an ideal choice for high-volume industrial production.
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2. Equipment Structure and composition
This sophisticated piece of equipment is meticulously crafted from the following essential modules:
1. Frame and transmission system
Constructed with a robust high-strength steel structure, the frame ensures unmatched stability and vibration resistance during operation.
A high-precision rotating mechanism, driven by a state-of-the-art servo motor, allows the gas cylinder to rotate smoothly at a consistent speed, ensuring perfect welding uniformity every time.
2. Clamping positioning system
Utilizing dynamic pneumatic/hydraulic fixtures, this system accommodates various gas cylinder specifications (15kg, 50kg, etc.), ensuring the protective cover aligns with the cylinder body with precision (error ≤±0.15mm).
The adaptable fixtures can be effortlessly modified to match different gas cylinder specifications, allowing for versatile welding of a range of cylinder and protective cover sizes.
3. Welding system
Offering a variety of welding methods such as MIG (Metal Inert Gas Welding), MAG (Active Gas Welding), or TIG (Tungsten Inert Gas Welding), this system is tailored for welding both carbon steel (Q235B) and stainless steel (304) shields with excellence.
Featuring a digital inverter welding machine, the power supply provides a stable output, precisely controlling current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min) for optimal performance.
o welding torch mechanism: Outfitted with an air-cooled welding torch, this mechanism supports multi-angle adjustments, ensuring comprehensive weld seam coverage.
4. Automated control system
o PLC+ touch screen: This intuitive interface facilitates the storage of welding parameters, seamless program invocation, fault diagnosis, and supports switching between multiple formula sets.
Human-machine Interface (HMI): The visual operation panel provides real-time data on welding speed, temperature, and gas flow rate, enhancing operational convenience.
5. Safety and Environmental Protection systems
o gas protection: With a high-precision flowmeter, this system ensures a consistent Ar/CO2 mixed gas ratio (commonly 80%Ar+20%CO2), effectively preventing weld oxidation for superior quality.
Safety protection: Featuring protective covers, emergency stop buttons, and leakage protection mechanisms, this system prioritizes operator safety and operational security.
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3. Workflow
1. Feeding and positioning: The process begins with the manual or mechanical placement of the gas cylinder and protective cover onto the fixture, followed by automatic clamping and precise position correction by the system.
2. Welding execution: Controlled by the PLC, the welding torch activates while the cylinder rotates steadily, completing the circumferential seam welding between the shield and cylinder body with precision (whether single or multiple welds).
3. Cooling inspection: Upon the welding's conclusion, automated air blowing cools the welds, accompanied by a preliminary inspection of their appearance, including weld height and continuity.
4. Material cutting and sorting: Once verified, qualified products advance to the next production phase, while any unqualified items are marked and directed to the rework process for necessary adjustments.
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4. Technical parameters
Project parameters
Our state-of-the-art equipment seamlessly caters to a range of standard LPG cylinders, accommodating specifications from a compact 3KG to a robust 50KG, and more.
Welding speed: Experience precision with an adjustable range of 200-600mm/min, ensuring flawless fusion to meet your unique demands.
Welding thickness: Capably handles thicknesses between 2-6mm, expertly welding both shield and bottle body for optimal performance.
Power input: Utilizes a robust 380V/50Hz three-phase five-wire system, seamlessly integrating into your existing infrastructure.
Equipment power: Efficiently utilizes 0.55KW, adaptable according to the specific welding process, ensuring energy efficiency without compromising quality.
Production efficiency: Capable of producing 50-100 pieces per hour, our equipment is tailored to meet rigorous weld requirements, boosting productivity.
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5. Quality Assurance
• Weld seam inspection: Employing cutting-edge X-ray flaw detection (RT) or ultrasonic testing (UT), we meticulously ensure no imperfections such as pores or incomplete fusion.
• Strength test: Through rigorous sampling, the tensile strength of the weld seam consistently meets or exceeds 90% of the base material, guaranteeing reliability.
• Air tightness test: Employ helium mass spectrometry leak detection or hydrostatic test, ensuring a leakage rate of ≤0.1Pa·m³/s for unparalleled safety.
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6. Application Scenarios
• LPG cylinder manufacturing plant: Ideal for welding new cylinder guards with precision and efficiency.
• Cylinder inspection station: Perfect for shield replacement or repair welding, ensuring continued operational integrity.
• Special container production: Versatile in application, it is also suitable for other metal containers requiring circular welding.
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7. Optional configuration
• Robot welding unit: For those seeking cutting-edge technology, upgrade to a six-axis robot collaboration for simultaneous welding at multiple stations.
• Laser weld seam tracking system: This innovative system offers real-time path correction, enhancing the precision of complex welding structures.
• Remote monitoring: Integrate with the MES system to enjoy cloud-based management of production data, offering unprecedented oversight and control.
Customized service
Personalized solutions crafted to meet your exact specifications. Adjust parameters and functions according to equipment configuration, delivering bespoke solutions for your unique process requirements.


Reliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient Production
Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
Reliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient Production
 
Product Parameters
Main technical parameter
1. Electric current AC380V + N
2. Motor power 0.55KW
3. Cylinder pressure 0.5~0.7Mpa
Company Profile

 


Reliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient Production
Our Factory

 

Reliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient Production
Our Team

 

Reliable LPG Cylinder Handle Welding Equipment for Efficient ProductionReliable LPG Cylinder Handle Welding Equipment for Efficient Production
Certifications

 

Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
Packaging & Shipping

 

Reliable LPG Cylinder Handle Welding Equipment for Efficient Production
FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.


Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.


Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.


Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.

2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.


Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.


Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.


Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.


 

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