LPG Cylinder Handle Automatic Welding Equipment with Reliable Performance

• Customization: Available
• Type: Handle Welding
• Control Mode: CNC
• Voltage: AC380V
• Nominal Input Voltage: AC380V + N
• Motor Power: 0.55kw
• Air Source Pressure: 0.5~0.7MPa
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 1700*800*1500mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year
• Package Size: 180.00cm * 80.00cm * 150.00cm
• Package Gross Weight: 600.000kg

Product Description

1. Equipment Overview
Unveiling the pinnacle of efficiency in the realm of welding technology, our Liquefied Petroleum Gas Cylinder Shield Welding Equipment is meticulously engineered for the automatic welding of LPG cylinder shields and bodies. Boasting avant-garde welding technology coupled with an intelligent control system, this equipment guarantees unwavering stability and reliability in welding quality, seamlessly adhering to rigorous standards like GB/T 5842-2023 'Liquefied Petroleum Gas Cylinders' and ISO 22991. It is the epitome of precision for large-scale industrial production.
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2. Equipment Structure and Composition
The apparatus is intricately constructed with the following essential modules:
1. Frame and Transmission System
This equipment is built on a robust, high-strength steel frame, ensuring superior operational stability and exceptional anti-vibration capabilities.
Featuring a high-precision rotating mechanism powered by a servo motor, it guarantees uniform speed rotation of the gas cylinder, ensuring impeccable welding uniformity.
2. Clamping Positioning System
Utilizing pneumatic or hydraulic fixtures, this system accommodates a variety of cylinder specifications (15kg, 50kg, etc.), precisely aligning the protective cover with the cylinder body, with a minimal error margin of ≤±0.15mm.
These fixtures are adjustable, allowing universal welding across diverse gas cylinder and protective cover specifications by simply altering the fixtures used.
3. Welding System
Offering flexibility, the system supports MIG (Metal Inert Gas Welding), MAG (Metal Active Gas Welding), or TIG (Tungsten Inert Gas Welding) methods, suitable for carbon steel (Q235B) or stainless steel (304) shields.
With a digital inverter welding machine at its core, the system promises stable output, precisely controlling current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min).
The welding torch mechanism, equipped with an air-cooled torch, offers adjustable angles to ensure comprehensive weld seam coverage.
4. Automated Control System
Harnessing the power of PLC coupled with a touch screen interface, this system facilitates the storage and invocation of welding parameters, program execution, and fault diagnostics, supporting multiple formulae switches.
The Human-Machine Interface (HMI) provides a vivid visual operation panel, showcasing real-time data on welding speed, temperature, and gas flow rate.
5. Safety and Environmental Protection Systems
Equipped with a high-precision flowmeter, the gas protection system maintains a steady Ar/CO2 gas mix ratio, typically 80% Ar + 20% CO2, effectively preventing weld oxidation.
Comprehensive safety measures include protective covers, emergency stop buttons, and leakage protection, mitigating operational risks.
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3. Workflow
1. Feeding and Positioning: Whether by hand or mechanical assistance, the gas cylinder and protective cover are meticulously placed on the fixture, with the system automatically clamping and correcting their positions for accuracy.
2. Welding Execution: The PLC orchestrates the welding torch's precision activation, while the cylinder executes a perfectly timed rotation, crafting a seamless circumferential weld between the shield and cylinder body, adaptable for single or multiple welds.
3. Cooling Inspection: Upon welding completion, a robust automated air cooling system activates, followed by a meticulous preliminary inspection, ensuring weld height and continuity meet the highest standards.
4. Material cutting and sorting: Qualified products seamlessly transition into the subsequent production phase, while those not meeting standards are distinctly marked for necessary rework to ensure uniform excellence.
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4. Technical parameters
Project parameters
Ideal for a variety of standard LPG cylinders with specifications ranging extensively from 3KG to an impressive 50KG, and beyond.
Welding speed: Effortlessly adjustable between 200-600mm/min to accommodate diverse project needs.
Welding thickness: Competently handles 2-6mm for both the shield and bottle body, ensuring robust durability.
Power input: Operates on a stable 380V/50Hz, three-phase five-wire system for consistent performance.
Equipment power: Efficiently utilizes 0.55KW, optimizing power consumption based on the welding process.
Production efficiency: Capable of producing 50-100 pieces per hour, tailored to specific weld requirements, ensuring optimal output.
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5. Quality Assurance
• Weld seam inspection: Utilizing advanced X-ray flaw detection (RT) or ultrasonic testing (UT) to meticulously ensure weld integrity, free from defects such as pores or slag inclusions.
• Strength test: Rigorous tensile tests are performed to ensure the weld seam achieves a tensile strength of at least 90% of the base material, confirming reliability.
• Air tightness test: Conducted via helium mass spectrometry or hydrostatic testing, maintaining a stringent leakage rate of ≤0.1Pa·m³/s for superior safety.
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6. Application Scenarios
• LPG cylinder manufacturing plant: Essential for the precise welding of new cylinder guards, enhancing the production process.
• Cylinder inspection station: Perfect for shield replacement or repair welding, ensuring renewed functionality.
• Special container production: Versatile for other metal containers requiring meticulous circular welding, broadening application potential.
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7. Optional configuration
• Robot welding unit: Elevate your operations with an advanced six-axis robot collaboration, achieving synchronous welding across multiple stations.
• Laser weld seam tracking system: Real-time adjustments ensure precise path correction and enhanced accuracy for complex structures.
• Remote monitoring: Seamlessly connect with the MES system for cloud-based management of production data, enabling efficient oversight.
Customized service
Tailor-made solutions designed to meet unique customer demands. Specific parameters and functions can be modified according to actual equipment configurations, satisfying diverse process requirements.




 

Product Parameters

Main technical parameter
1.	Electric current	AC380V + N
2.	Motor power	0.55KW
3.	Cylinder pressure	0.5~0.7Mpa

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.