Advanced LPG Cylinder Seam Welding Equipment with MIG/Saw Options

• Customization: Available
• Type: Cylinder Ring Seam Welding
• Control Mode: CNC
• Voltage: 220V-380V
• Nominal Input Voltage: 220V-380V
• Motor Power: 0.55kw
• Air Source Pressure: 0.6MPa
• If The Rotate Speed Can Be Adjusted: Yes
• Weight: 1000kg
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 200*80*150cm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year
• Package Size: 200.00cm * 80.00cm * 150.00cm
• Package Gross Weight: 1000.000kg

Product Description

1. Equipment Overview
The Automatic LPG Cylinder Welding System with 220V-380V Voltage Range by Jiangsu Far East Universal Equipment Co., Ltd is a marvel of engineering, meticulously crafted to deliver exceptional precision in the welding of liquefied gas cylinders. This sophisticated system specializes in seamlessly perfecting the circumferential welds between the cylinder body and head through cutting-edge automatic control technology. Designed to cater to the manufacturing needs of high-stakes pressure vessels such as LPG and industrial gas cylinders, it ensures weld strength, sealing integrity, and pressure resistance that surpass stringent national benchmarks like GB/T 5842 and ISO 22991.
2. Core Components
• Welding mainframe: Utilizing the advanced SAW (submerged arc welding) or MAG (gas shielded arc welding) techniques, this component is outfitted with remarkably stable welding torches and precision wire feeding systems, setting the standard for reliable welding outcomes.
• Positioner system: Featuring a dual-head synchronous drive, this positioner facilitates flawless 360° rotation of gas cylinders, thereby ensuring ultimate precision and ease in controlling both welding speed and angle, leading to impeccable weld quality.
• Automated control system: Empowered by a sophisticated PLC+ touch screen integration, the system allows for effortless management of welding parameters such as current, voltage, speed, and swing amplitude, with the added convenience of storing multiple program configurations.
• Weld seam tracking device: Equipped with leading-edge laser or visual sensors, this device ensures the real-time monitoring and automatic correction of weld seam positions, guaranteeing a consistently perfect welding trajectory.
• Safety protection: Featuring robust safety measures including gas leakage detection, an emergency stop button, and a protective cover, this system adheres strictly to CE and OSHA safety standards, ensuring a secure working environment.
3. Technical Features
• High-precision welding: With an impressive welding speed range of 0.5-1.5m/min and a repeat positioning accuracy of ≤±0.1mm, this system achieves flawlessly uniform weld formations devoid of any porosity.
• Adaptive process: Ingeniously adjusts heat input in response to cylinder material, such as HP295 or HP345 steel plates, and thickness variations (2.5-6mm), thus preventing burn-through and incomplete fusion.
• Dual-station design: This ingenious design facilitates concurrent loading, unloading, and welding operations, boosting production efficiency by an impressive 30% or more.
4. Application advantages
• Quality improvement: The automation of welding processes dramatically minimizes human error, resulting in a remarkable X-ray inspection pass rate of weld seams at ≥99.5%.
• Cost savings: Automated operation markedly enhances consumable utilization by 20% and cuts down energy consumption by 15%, offering significant economic benefits over manual welding.
• Strong compatibility: This system boasts a remarkable adaptability to a wide array of cylinder specifications, handling diameters from Φ200 to Φ600mm and lengths ranging from 300 to 1200mm with ease.
5. Typical workflow
1. Feeding and positioning: The process begins with the assembly of the cylinder body and head into the positioner fixture, either manually or with mechanical assistance.
2. Parameter Settings: Select from preset programs or input specific parameters, such as welding current (80-200A) and shielding gas flow rate (10-15L/min), to tailor the process to your exact specifications.
3. Automatic welding: Upon activation, the system flawlessly completes the circumferential seam welding. The welding torch then elegantly lifts and resets, ready for the next operation.
4. Blanching inspection: Following the welding process, an inspection is conducted manually or seamlessly integrated with automated flaw detection equipment to ensure impeccable quality.
6. Customized Services:
At Jiangsu Far East Universal Equipment Co., Ltd, we pride ourselves on delivering tailored solutions that cater to your unique needs. Our expertise allows for the customization of specific parameters and functionalities, precisely calibrated to align with your equipment configuration and meet your diverse process requirements.





 

Product Parameters

Main technical parameter
1.	Air source pressure	0.6MPa
2.	Motor power	0.55KW
3.	If the rotate speed can be adjusted?	Yes

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.