High-Performance Automatic Welding Equipment for LPG Cylinder Handles with MIG Welder

• Customization: Available
• Type: Handle Welding
• Control Mode: CNC
• Voltage: AC380V
• Nominal Input Voltage: AC380V + N
• Motor Power: 0.55kw
• Air Source Pressure: 0.5~0.7MPa
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 1700*800*1500mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year
• Package Size: 180.00cm * 80.00cm * 150.00cm
• Package Gross Weight: 600.000kg

Product Description

1. Equipment Overview
Introducing our cutting-edge liquefied petroleum gas cylinder shield welding equipment, engineered to perfection for the automated welding of LPG cylinder shields and bodies. This state-of-the-art machinery leverages advanced welding technology alongside an intelligent control system to guarantee exceptional and consistent welding quality. It adheres strictly to the rigorous standards of GB/T 5842-2023 'Liquefied Petroleum Gas Cylinders' and ISO 22991, making it the ideal choice for large-scale industrial production.
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2. Equipment Structure and Composition
This innovative device consists of the following essential modules:
1. Frame and Transmission System
With its robust high-strength steel structural frame, the equipment promises unparalleled operational stability and superior anti-vibration capabilities.
The system is enhanced with a high-precision rotating mechanism driven by a servo motor, allowing the gas cylinder to spin at a consistent speed, ensuring flawless welding uniformity.
2. Clamping Positioning System
Utilizing versatile pneumatic/hydraulic fixtures accommodates various gas cylinder specifications (15kg, 50kg, etc.), ensuring precise alignment of the protective cover with the cylinder body (error ≤±0.15mm).
Fixtures are customizable based on gas cylinder specifications, enabling universal welding of diverse cylinder and cover sizes by simply changing the fixtures.
3. Welding System
Choose from MIG (Metal Inert Gas Welding), MAG (Active Gas Welding), or TIG (Tungsten Inert Gas Welding) methods. Ideal for welding carbon steel (Q235B) and stainless steel (304) shields, delivering versatile welding solutions.
Harnessing the precision of a digital inverter welding machine, the power supply ensures stable output with meticulous control over current (100-350A), voltage (18-32V), and wire feeding speed (2-12m/min).
o Welding Torch Mechanism: The equipment features an air-cooled welding torch that supports multi-angle adjustments, guaranteeing comprehensive weld seam coverage.
4. Automated Control System
o PLC+ Touch Screen: Facilitates welding parameter storage, program invocation, and fault diagnosis, along with seamless switching between multiple formula sets.
Human-Machine Interface (HMI): A visual operation panel displays real-time data, including welding speed, temperature, and gas flow rate, for intuitive operation.
5. Safety and Environmental Protection Systems
o Gas Protection: A high-precision flowmeter ensures a consistent Ar/CO2 mixed gas ratio (typically 80%Ar+20%CO2), effectively preventing weld oxidation and safeguarding weld integrity.
Safety Protection: Equipped with protective covers, emergency stop buttons, and leakage protection, the system prioritizes operator safety and risk mitigation.
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3. Workflow
1. Feeding and Positioning: Whether manually or via a mechanical hand, the gas cylinder and protective cover are placed on the fixture for automatic clamping and precise positioning correction.
2. Welding Execution: With the PLC seamlessly controlling the welding torch initiation, the cylinder rotates consistently to achieve perfect circumferential seam welding between the shield and the cylinder body, accommodating single or multiple welds.
3. Cooling Inspection: Post-welding, the system performs automatic air-blowing cooling followed by a thorough preliminary inspection of weld appearance, including height and continuity.
4. Material Cutting and Sorting: Qualified products smoothly transition to the subsequent process, while those not meeting standards are marked for rework, ensuring quality control and efficiency.
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4. Technical parameters
Project parameters
Specially designed for standard LPG cylinders, this equipment gracefully accommodates specifications ranging from a compact 3KG to a robust 50KG, effortlessly catering to diverse needs.
Adjustable Welding Speed: Ranging from a swift 200 mm/min to an efficient 600 mm/min, offering flexibility to match your production pace.
Welding Thickness Capability: Skillfully handles thickness from 2mm to 6mm, ensuring compatibility with both the shield and bottle body.
Stable Power Input: Operates on a 380V/50Hz three-phase five-wire system, ensuring reliable performance throughout.
Variable Equipment Power: With a base power of 0.55KW, this can be adjusted depending on the specific welding process for optimal performance.
High Production Efficiency: Capable of producing an impressive 50 to 100 pieces per hour. Output varies according to weld requirements, optimizing productivity.
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5. Quality Assurance
• Rigorous Weld Seam Inspection: Utilizing advanced X-ray flaw detection (RT) or ultrasonic testing (UT), ensuring flawless welds devoid of any defects like pores, slag inclusions, or incomplete fusions.
• Comprehensive Strength Testing: Tensile tests conducted through sampling ensure the weld seam's tensile strength is at least 90% that of the base material, guaranteeing durability.
• Robust Air Tightness Testing: Through helium mass spectrometry leak detection or hydrostatic testing, ensuring a leakage rate of ≤0.1Pa·m³/s for airtight integrity.
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6. Application Scenarios
• LPG Cylinder Manufacturing Plant: Perfectly suited for the seamless welding of new cylinder guards, boosting production efficiency.
• Cylinder Inspection Station: Ideal for the precise shield replacement or repair welding, enhancing operational longevity.
• Special Container Production: Expertly crafted for other metal containers necessitating high-quality circular welding.
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7. Optional configuration
• Cutting-edge Robot Welding Unit: Elevate your operations with a six-axis robot for synchronized welding at multiple stations, maximizing throughput.
• Advanced Laser Weld Seam Tracking System: Real-time path correction to ensure exceptional accuracy in complex structures, enhancing quality control.
• Sophisticated Remote Monitoring: Seamlessly connect to the MES system to achieve cloud-based management of production data, driving informed decision-making.
Customized service
Tailored Solutions: We offer bespoke solutions tailored to your unique demands. Our experts can adjust specific parameters and functions according to the actual equipment configuration to meet diverse customer process requirements.




 

Product Parameters

Main technical parameter
1.	Electric current	AC380V + N
2.	Motor power	0.55KW
3.	Cylinder pressure	0.5~0.7Mpa

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipmentaccording to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.