High Quality Welding Equipments LPG Cylinder Circular Seam Automatic Welding Machine

Product Description

1. Equipment Overview
Step into the future of welding with Jiangsu Far East Universal Equipment Co., Ltd's remarkable LPG Cylinder Seam Welder with Adjustable Input Voltage and Power. This sophisticated Automatic Circumferential Seam Welding Equipment, designed for Liquefied Gas Cylinders, showcases superior engineering precision, expert in crafting seamless welds between the cylinder body and its head. By integrating advanced automatic control technology, it ensures flawless and continuous operations, propelling your manufacturing capabilities to unprecedented levels. Specifically tailored for pressure vessels like LPG and industrial gas cylinders, it guarantees exceptional weld strength, perfect sealing performance, and unrivaled pressure resistance. Seamlessly conforming to national standards such as GB/T 5842, ISO 22991, and more, this equipment promises premium quality in every weld.
2. Core Components
• Welding Mainframe: Delve into the capabilities of SAW (Submerged Arc Welding) or MAG (Gas Shielded Arc Welding) processes, enhanced with highly stable welding torches and advanced wire feeding mechanisms, all crafted for perfection.
• Positioner System: The dual-head synchronous drive of the positioner ensures a flawless 360° smooth rotation of the gas cylinder, providing precise and controllable welding speed and angle, crucial for impeccable outcomes.
• Automated Control System: Our system features PLC+ touch screen integrated control offering preset welding parameters, including current, voltage, rotational speed, and swing amplitude. Multi-group program storage enhances flexibility and adaptability.
• Weld Seam Tracking Device: Employing laser or visual sensors, this high-tech device monitors the weld seam in real-time, automatically correcting deviations to ensure a consistent welding path, thereby boosting accuracy and reliability.
• Safety Protection: With built-in gas leakage detection, an emergency stop button, and a protective cover, our equipment strictly complies with CE or OSHA safety standards, offering unmatched security.
3. Technical Features
• High-Precision Welding: Offering a welding speed range of 0.5-1.5m/min and a repeat positioning accuracy of ≤±0.1mm, it ensures a smooth and uniform weld formation devoid of any unsightly pores.
• Adaptive Process: Ingeniously adapting heat input according to cylinder material (like HP295, HP345 steel) and thickness (2.5-6mm), it prevents burn-through or incomplete fusion, preserving your craftsmanship.
• Dual-Station Design: Facilitates simultaneous loading, unloading, and welding, enhancing production efficiency by over 30%, thus serving as an invaluable asset for your operations.
4. Application Advantages
• Quality Improvement: Automated welding minimizes human error, achieving an impressive pass rate of ≥99.5% in X-ray inspections of weld seams, ensuring unparalleled quality.
• Cost Savings: In comparison to manual welding, our system optimizes consumables' usage by 20% and reduces energy consumption by 15%, significantly improving cost efficiency.
• Strong Compatibility: Versatile to accommodate various cylinder specifications, it fits diameters ranging from Φ200 to Φ600mm and lengths from 300 to 1200mm.
5. Typical Workflow
1. Feeding and Positioning: Skillfully assemble the cylinder body and head into the positioner fixture, either manually or via mechanical hand, setting the stage for precision welding.
2. Parameter Settings: Effortlessly select your preset program or input specific parameters such as welding current (80-200A) and shielding gas flow rate (10-15L/min) for customized results.
3. Automatic Welding: With just a simple startup, the equipment performs the circumferential seam welding flawlessly, with the welding torch smartly lifting to reset, ensuring optimal efficiency.
4. Blanching Inspection: Post-welding, engage in manual inspection or seamlessly connect with automated flaw detection equipment to uphold quality standards.
6. Customized Services:
Personalized solutions can be provided based on customer demands. Specific parameters and functions can be adjusted according to the actual equipment configuration to meet the process requirements of different customers.





 

Product Parameters

Main technical parameter
1.	Air source pressure	0.6MPa
2.	Motor power	0.55KW
3.	If the rotate speed can be adjusted?	Yes

 

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
 Yes, 30% deposit. Delivery time within 20~50days after deposit payment.
 
Q2: Can you provide OEM service? 
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact  you?
 Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.