Industrial Hydraulic Press for LPG Cylinder Deep Drawing Processes

• Customization: Available
• Warranty: 12 Months
• Feature: Automation, Precision, High Efficiency
• Model NO.: 02
• Customized: Customized
• Condition: New
• After-sales Service: Engineers Available to Service Machinery Overseas
• Blank Holder Force: 1000kN
• Drawing Force: 2000kN
• The Main Motor Power: 44kw
• The Maximum Slider Stroke: 700mm
• The Blank Holder Slide Stroke: 400mm
• The Working Table Effective Area: 1000X900mm
• Transport Package: Wooden Crate/Wrapping Film/Container
• Trademark: FAR EAST
• Origin: China
• HS Code: 8477590000
• Production Capacity: 300PCS/Year

Product Description

Equipment Overview
The head stretching machine is one of the core equipment in the liquefied petroleum gas (LPG) cylinder production line. It is mainly used to form metal plates (usually high-quality carbon steel) into cylinder heads (hemispherical or ellipsoidal end caps) through cold stretching process. This equipment, in conjunction with a dedicated drawing die, ensures high dimensional accuracy and uniform wall thickness of the head, meeting the strict safety standards for pressure vessels.
Equipment composition and functions
1. Mainframe structure
It adopts a four-column or frame-type hydraulic press design, featuring high rigidity and strong resistance to eccentric loads.
The main oil cylinder drives the stretching slider to complete the bidirectional stretching action. The pressure is adjustable (usually 100-300 tons), suitable for the forming of heads of different specifications.
It is equipped with a hydraulic buffer system to prevent the sheet from cracking or wrinkling during the stretching process.
2. Stretching die
Material o: Die steel (such as H13) has undergone heat treatment and is hard chrome-plated on the surface, featuring excellent wear resistance.
o structure: It is divided into the convex die (upper die) and the concave die (lower die). The cavity is designed in accordance with GB/T 5842 or DOT standards to ensure that the curvature radius of the head and the edge transition meet the requirements.
Cooling system: The mold is equipped with built-in water channels, which control the forming temperature through the circulation of coolant and reduce material stress.
3. Automated auxiliary system
Automatic feeding device: Precisely position metal discs (billets).
Lubrication spray unit: Spray high-molecular lubricant on the blank before stretching to reduce the coefficient of friction.
o Waste stripping mechanism: Automatically separates the head from the scraps after molding.
Technical parameters
• Applicable materials: SPHC, Q345R and other steel plates with a thickness of 3 to 6mm.
• Forming accuracy: Diameter tolerance ±0.5mm, roundness ≤0.8mm.
• Production efficiency: Single cycle time ≤30 seconds (depending on specifications).
Safety and quality control
The equipment is equipped with photoelectric protection devices and emergency stop systems to prevent misoperation.
After stretching, the head needs to be inspected by an ultrasonic thickness gauge and appearance to ensure there are no cracks and the thinning rate meets the standards.
Application advantages
The one-piece forming process avoids welds and enhances the compressive strength of the gas cylinder.
The mold is modularly designed and can be quickly replaced to adapt to multi-specification production (such as 15kg and 50kg cylinders).
Customized service
Personalized solutions can be provided based on customer demands. Specific parameters and functions can be adjusted according to the actual equipment configuration to meet the process requirements of different customers.

Product Parameters

Main technical parameter
1.	Blank holder force	1000KN
2.	Drawing force	2000KN
3.	The main motor power	44KW
4.	The maximum slider stroke	700mm
5.	The blank holder slide stroke	400mm
6.	The working table effective area	1000x900mm

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FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.