LPG Cylinder Circumferential Seam Welding Machine with The Option of MIG or Saw Welder

• Customization: Available
• Type: Cylinder Ring Seam Welding
• Control Mode: CNC
• Voltage: 220V-380V
• Nominal Input Voltage: 220V-380V
• Motor Power: 0.55kw
• Air Source Pressure: 0.6MPa
• If The Rotate Speed Can Be Adjusted: Yes
• Transport Package: Wooden Crate/Wrapping Film/Container
• Specification: 2000*800*1500mm
• Trademark: FAR EAST
• Origin: China
• HS Code: 8515809090
• Production Capacity: 3000PCS/Year

Product Description

1. Equipment Overview
The LPG Cylinder Welding Machine, expertly crafted by Jiangsu Far East Universal Equipment Co., Ltd, represents a pinnacle in high-precision welding technology. This advanced automatic circumferential seam welding system is meticulously engineered for the critical welds connecting the body and head of liquefied gas cylinders. Utilizing cutting-edge automatic control technology, it guarantees seamless, continuous welding operations. Ideal for manufacturing pressure vessels like LPG and industrial gas cylinders, this marvel ensures that every weld meets the exacting national standards, including GB/T 5842 and ISO 22991, with unmatched strength, sealing performance, and pressure resistance.
2. Core Components
• Welding Mainframe: The system employs either SAW (submerged arc welding) or MAG (gas shielded arc welding) processes, showcasing exceptional stability through its advanced welding torches and wire feeding mechanisms, ensuring flawless execution.
• Positioner System: The innovative dual-head synchronous drive allows for 360° uniform rotation of the gas cylinder, ensuring precision and control in both welding speed and angle, creating an impeccable weld every time.
• Automated Control System: Featuring a PLC and touch screen integrated control panel, this system offers preset welding parameters-current, voltage, rotational speed, swing amplitude-and supports multi-group program storage, making it a paragon of efficiency and adaptability.
• Weld Seam Tracking Device: Equipped with state-of-the-art laser or visual sensors, it ensures real-time monitoring of the weld seam position, automatically correcting any deviations to maintain perfect trajectory consistency.
• Safety Protection: Outfitted with gas leakage detection, an emergency stop button, and a protective cover, this equipment strictly adheres to CE and OSHA safety standards, ensuring a secure operational environment.
3. Technical Features
• High-Precision Welding: With a welding speed range of 0.5-1.5m/min and repeat positioning accuracy within ≤±0.1mm, this system delivers uniform weld formation free from pores, setting a new benchmark in precision.
• Adaptive Process: Ingeniously adjusts heat input based on the cylinder material (such as HP295, HP345 steel plates) and thickness (2.5-6mm), effectively preventing burn-through or incomplete fusion, and ensuring robust weld integrity.
• Dual-Station Design: This innovative feature allows for simultaneous loading, unloading, and welding, boosting production efficiency by an impressive 30%, making it a game-changer in the industry.
4. Application Advantages
• Quality Improvement: Automation significantly reduces human errors, achieving an astounding pass rate of ≥99.5% in X-ray inspections of weld seams, elevating quality assurance to new heights.
• Cost Savings: Compared to manual welding, this system enhances consumable utilization by 20% and reduces energy consumption by 15%, offering substantial cost efficiency and sustainability.
• Strong Compatibility: Uniquely adaptable to various cylinder specifications, it accommodates diameters from Φ200 to Φ600mm and lengths from 300 to 1200mm, providing unparalleled versatility.
5. Typical Workflow
1. Feeding and Positioning: The cylinder body and head are expertly assembled into the positioner fixture using either manual or mechanical handling, setting the stage for precision welding.
2. Parameter Settings: Select from preset programs or input custom parameters like welding current (80-200A) and shielding gas flow rate (10-15L/min), tailoring the process to specific needs.
3. Automatic Welding: Upon startup, the system autonomously executes circumferential seam welding, with the torch lifting to reset seamlessly post-operation, ensuring efficiency and consistency.
4. Blanching Inspection: Following welding completion, a thorough inspection is conducted, either manually or in conjunction with automated flaw detection equipment, safeguarding quality.
6. Customized Services:
Tailored solutions are available to meet the unique demands of each customer. Customizable parameters and functions can be adapted to fit specific equipment configurations, ensuring the process aligns perfectly with diverse customer requirements.





 

Product Parameters

Main technical parameter
1.	Air source pressure	0.6MPa
2.	Motor power	0.55KW
3.	If the rotate speed can be adjusted?	Yes

Company Profile

 

Our Factory

 

Our Team

 

Certifications

 

Packaging & Shipping

 

FAQ

 

Q1: Do I need to pay deposit when contract is done?
Yes, 30% deposit. Delivery time within 20~50days after deposit payment.

Q2: Can you provide OEM service?
Yes, we can. We can print or engrave your logo on products.

Q3: How can I contact you?
Please contact us by Email, Whatsapp and Phone, also warmly welcome you to visit our company at your convenience.

Q4: How to guarantee your quality?
1.Strictly control the production process to ensure that every step meets the standards.
2. Conduct regular quality inspection to find and solve problems in time.
3. Strengthen staff training, improve operation standards and quality awareness.
4. Use high-quality raw materials to ensure product quality from the source.
5. Establish a sound feedback mechanism to continuously optimize products.

Q5:Can you do different countries market?
Of course we can. We export to Southeast Asia, the Middle East and Africa and other more than 40 countries and regions.

Q6:How about the shipping and shipping fee?
We can deliver it to your nearest port through different modes of transportation. And the shipping fee depends on your location.

Q7:What's your advantage?
We have a strong technical force and advanced production equipment, has passed the ISO9001:2000 international quality management system certification, obtained the certification and honor of the measurement qualification verification unit, contract-abiding and trustworthy enterprises, key industrial enterprises and high-tech enterprises, and has won more than 20 invention patents, 15 authorized patents, 2 software Copyrights. Over the years, on the basis of advanced technology at home and abroad, we have researched and developed various products with stable performance, good quality, safety and reliability. At the same time, it can be customized according to the needs of users, develop products suitable for different national markets, products sell well in the country and Southeast Asia, the Middle East and Africa and other more than 40 countries and regions, with professional technology to create high-quality products, and provide professional pre-sales consulting and after-sales service.

Q8:What services do you offer?
We can customize the LPG cylinder production equipment according to your requirements, Our factory technicians are responsible for guiding installation and commissioning of the whole set of equipment to ensure that each process can operate normally.